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What is a flame arrester and how does it work to prevent an explosion in a pipe?

flame arrester workplace safety



What is a flame arrester and how does it work to prevent an explosion in a pipe?

 

A flame arrester is a safety device used in various industrial applications to prevent the propagation of flames and explosions through pipes, vents, or other enclosed spaces. It is typically installed in the piping system or at the openings of storage tanks to protect against the ignition of flammable gases or vapors.

 

The primary function of a flame arrester is to allow the passage of gases or vapors while preventing the transmission of flames. It consists of a mesh or a series of metal plates or discs with closely spaced openings. The design of the arrester creates a tortuous path for the flame to travel through, which disrupts its ability to sustain combustion and effectively extinguishes it.

 

When a flammable gas or vapor mixture passes through a pipe or conduit containing a flame arrester, and a flame or ignition source is present, the flame front reaches the arrester. At this point, the arrester acts as a barrier by quenching the flame through a combination of several mechanisms:

 

Heat Dissipation: The arrester absorbs and dissipates heat from the flame. This action reduces the temperature below the ignition point of the flammable mixture on the downstream side, preventing further combustion.

 

Flame Cooling: As the flame passes through the narrow passages or metal surfaces of the arrester, it loses thermal energy, causing the flame temperature to decrease. This cooling effect aids in extinguishing the flame.

 

Flame Quenching: The arrester disrupts the flame front by causing turbulence and mixing with air. This dilutes the flammable mixture and prevents the flame from propagating further.

 

Restriction of Flame Propagation: The arrester's design restricts the rate at which the flame can travel, preventing it from reaching the unburned mixture on the downstream side. By impeding flame propagation, it halts the potential chain reaction that could lead to an explosion.

 

Flame arresters are constructed to meet specific design criteria and standards, taking into account factors such as the flammable substances involved, flow rates, temperature, pressure, and the size of the pipe or vent. They are an important safety measure in industries where flammable materials are handled, stored, or transported, helping to minimize the risk of explosions and protect personnel and equipment.


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In case of flashes back, what kind of pipe valve should be closed first?


In the event of a flashback, it is important to take immediate action to prevent further escalation. One crucial step is to close the appropriate pipe valve to isolate the affected section and minimize the potential for an explosion or further damage. The specific valve that should be closed depends on the nature of the system and the configuration of the pipes. However, there are a few general guidelines to consider:


Close the supply valve: If the flashback is occurring in a system where there is a central gas or fuel supply, the primary action should be to close the supply valve. This will stop the flow of flammable substance into the system, cutting off the fuel source for the flashback.


Close the upstream valve: If it is not possible or safe to close the supply valve, identify the valve closest to the source of the flashback and close it. This will help isolate the affected area and limit the propagation of flames or gases.


Close the downstream valve: If the flashback has traveled further downstream, closing the valve closest to the point of ignition can help prevent the flame from spreading back into the system.


It is crucial to follow established safety procedures and consult with qualified personnel who are familiar with the specific system and its components. They will have the necessary knowledge and experience to identify the appropriate valve to close in order to effectively respond to a flashback situation.


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